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2.4S Mini Locking Plate

The 2.4S Mini Locking Plate is the most robust implant system within the mini-fragment category, designed for use in small bone fixation where maximum strength is required. With its 2.4mm screw size, it provides a significantly more rigid and stable fixation than smaller mini systems, making it the ideal choice for highly comminuted fractures, complex non-unions, and in areas subjected to high loads. The plate's low-profile design and fixed-angle locking screw technology work together to provide superior stability that is independent of bone quality. This system is crucial for treating the most challenging fractures in the hand, foot, and maxillofacial regions, promoting rapid bone healing and a swift return to function with minimal soft tissue irritation.

  • 2.4S Mini Locking Plate

  • TOOLMED

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Product Description

2.4S Mini Locking Plate Overview


2.4S Mini Locking Plate Features and Benefits

Maximum Strength with 2.4mm Screws

The 2.4mm screw size provides the highest pull-out strength and torsional rigidity in the mini-fragment category, making the system suitable for the most demanding applications in small bone and maxillofacial surgery.

Miniature Low-Profile Design

The plate is designed to be small and thin, which is ideal for anatomical locations with minimal soft tissue coverage, reducing the risk of irritation and discomfort.

Fixed-Angle Locking Stability

The locking screw-to-plate interface creates a rigid, fixed-angle construct that provides superior stability, essential for resisting forces on small bone fragments and promoting healing.

Ideal for Thin Bone

The locking technology prevents screws from loosening or pulling out, which is a significant advantage in areas with thin bone, such as the metacarpals, metatarsals, or facial bones.

High-Strength Material

Crafted from medical-grade Titanium, the implant offers exceptional strength, biocompatibility, and fatigue resistance for reliable, long-term fixation in high-stress areas.


2.4S Mini Locking Plate Indications

Hand and Foot Fractures

The 2.4S Mini Locking Plate is indicated for the stable fixation of the most demanding fractures of the larger metacarpals and metatarsals, particularly in cases of severe comminution or high-energy trauma.

Maxillofacial Fractures

It is the preferred solution for complex maxillofacial trauma, including fractures of the mandible, mid-face, and zygoma that require the greatest possible rigidity for stable fixation and early mobilization.

Corrective Osteotomies and Non-unions

The implant is also suitable for stabilizing bones after corrective osteotomies and for the treatment of non-unions in small bones where enhanced rigidity is a primary concern.

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2.4S Mini Locking Plate Specifications

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Actual Pictures of 2.4S Mini Locking Plate

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2.4S Mini Locking Plate Insights


What is the 2.4S Mini Locking Plate?

The 2.4S Mini Locking Plate is the most powerful implant within the mini-fragment category, designed for use in situations where a standard mini-plate would not provide sufficient stability. The "2.4S" refers to the 2.4mm screw diameter, which offers a significantly higher level of strength and rigidity compared to the 1.5mm and 2.0mm systems. It is designed for the most demanding applications in small bone and maxillofacial surgery, such as complex mandible fractures or comminuted fractures of the larger metacarpals. The system's primary purpose is to provide a rigid, fixed-angle construct that acts as a strong internal fixator, protecting the fracture site from all angles and ensuring predictable healing in high-stress environments.


Applications of 2.4S Mini Locking Plate

The primary applications of the 2.4S Mini Locking Plate are in the fixation of complex fractures of the mandible and mid-face, where biting and chewing forces demand maximum strength. It is also used for fractures of the larger metacarpals and metatarsals in patients with high-energy trauma or where the fracture pattern is highly unstable. For maxillofacial surgeons, it is often the preferred choice for comminuted fractures or in cases of non-union where maximum rigidity is required. The system's ability to provide superior stability makes it an indispensable tool for achieving a successful long-term outcome in these challenging cases.


Advantages of 2.4S Mini Locking Plate

The 2.4S Mini Locking Plate offers several key advantages for small bone surgery. While still retaining a low-profile design to minimize soft tissue irritation, the 2.4mm system provides the greatest pull-out strength and torsional rigidity in the mini-fragment category. This makes it suitable for the most active patients and for fractures in the most load-bearing locations. The fixed-angle locking stability provides a very strong and secure fixation, even in comminuted or osteoporotic bone. This robust stability allows for early, controlled mobilization of the hand or foot, which is essential for preserving joint function and a faster return to daily activities.


Biomechanics of 2.4S Mini Locking Plate

The biomechanics of the 2.4S Mini Locking Plate are centered on providing a rigid, load-bearing construct with maximum strength. The 2.4mm locking screws create a fixed-angle unit with the plate, which is highly resistant to axial, bending, and torsional forces. This system acts as a strong internal fixator, protecting the fracture site and allowing the bone to heal in a low-stress environment. It is particularly effective at resisting the high loads on the mandible during mastication. The superior biomechanical stability ensures that the small joints are protected and that the fracture heals in the correct alignment, which is crucial for a successful long-term outcome.


Surgical Technique of 2.4S Mini Locking Plate

The implantation of the 2.4S Mini Locking Plate requires careful preoperative planning and the use of fine surgical instruments. After the fracture is reduced, the surgeon positions the miniature plate on the bone. The use of a dedicated drill guide is essential for precise screw placement. The screws are then inserted and locked into the plate, creating the rigid fixed-angle construct. The procedure is designed to be streamlined, allowing the surgeon to achieve a secure fixation with as little soft tissue disruption as possible.


Postoperative Care of 2.4S Mini Locking Plate

Following a successful fixation with this system, a structured postoperative care plan is initiated. Due to the high stability and strength of the implant, patients are often able to begin early, controlled range of motion exercises as prescribed by the surgeon. Physical therapy is a crucial component of recovery, focusing on restoring joint function and muscle strength. Regular clinical and radiographic follow-up appointments are essential to monitor fracture healing and ensure the implant remains stable throughout the recovery process.


Conclusion

The 2.4S Mini Locking Plate is an exceptionally effective and reliable solution for the treatment of complex small bone and maxillofacial fractures. Its innovative design, which combines a miniature low-profile shape with advanced locking technology and a larger screw size, provides surgeons with a powerful tool for achieving stable, customized fixation in the most demanding applications. By promoting high stability, anatomical reconstruction, and facilitating early patient mobility, the 2.4S Mini Locking Plate leads to excellent clinical outcomes and a restored quality of life for the patient.


FAQs of 2.4S Mini Locking Plate


What is the difference between a 1.5S, 2.0S, and 2.4S mini locking plate?

The primary difference is the screw diameter: 1.5mm, 2.0mm, and 2.4mm, respectively. The larger the screw size, the greater the strength and rigidity of the implant. The 2.4S system is the most robust and is used for the most demanding applications, such as in the mandible, while the smaller systems are for more delicate bones.


What types of fractures are treated with this plate?

This plate is used for fractures of the larger small bones, such as the metacarpals and metatarsals, and is a preferred solution for complex fractures of the mandible, zygoma, and mid-face where greater strength is required.


Why is a locking plate important for small bones?

Small bones often have thin cortex, which can be easily damaged by a standard plate that relies on compression. A locking plate creates a fixed-angle construct that acts like an internal splint, providing stability without relying on bone quality and reducing the risk of screw loosening or pullout.


Can the plate be bent by the surgeon?

Yes. Although pre-shaped plates are available, the 2.4S Mini Locking Plate is designed to be malleable and can be carefully bent and contoured by the surgeon to perfectly match the patient's specific anatomy.


What is the typical recovery time?

Recovery time varies depending on the fracture, but the stable fixation provided by the locking plate often allows for early, controlled motion of the affected area, which is essential for a good outcome and preventing joint stiffness.


Our Factory


Our factory is equipped with over 60 advanced CNC machines operated by 100+ skilled technicians, a 300 m² GMP-compliant clean room, and a 10,000 m² production facility. We maintain a CNAS and ISO 17025 certified testing center, invest heavily in CNC turning technology, and utilize high-precision inspection systems including CMM, PP, and QV to ensure product quality and consistency.

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FAQs of Our Company and Factory - 2.4S Mini Locking Plate


What is your typical delivery time?

We offer fast and reliable global shipping. Standard lead times range from 7 to 15 working days, depending on order quantity and customization requirements. Express delivery options are also available upon request.


Do you ship internationally?

Yes, we ship to most countries worldwide. We work with trusted logistics partners to ensure timely and secure delivery.


What payment methods do you accept?

We accept a variety of payment options, including T/T (bank transfer), L/C, and PayPal for smaller orders. Payment terms can be discussed based on order volume and partnership agreements.


Can I get samples before placing a bulk order?

Yes, samples are available for evaluation. Please contact our sales team to request product samples and shipping arrangements.


Do you support OEM or custom manufacturing?

Absolutely. We offer OEM/ODM services including custom packaging, branding, and product development tailored to your specifications.

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