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Synthes External Fixator Instrument Set-II 5400-02

The Synthes External Fixator Instrument Set-II 5400-02 is a professional-grade, reusable surgical kit containing all the essential tools required to apply, adjust, and remove external fixation constructs. This "Generation-II" set is designed for enhanced durability and precision, featuring high-torque wrenches, T-handle pin drivers, and specialized drill guides. Crafted from premium Surgical Stainless Steel, these instruments are engineered to deliver reliable mechanical leverage when tightening high-load clamps on large-fragment systems (e.g., tibia or femur). The set is organized within a modular, steam-sterilizable sterilization case, ensuring rapid access and complete tool accountability in high-pressure trauma settings. TOOLMED ensures that each tool meets the rigorous tolerances required for cross-compatibility with standard modular external fixator components.
  • Synthes External Fixator Instrument Set-II 5400-02

  • TOOLMED

  • /

  • /

  • /

  • 1 Pcs

  • 5-7 days

Availability:

Product Description

Synthes External Fixator Instrument Set-II 5400-02 Overview


Synthes External Fixator Instrument Set-II 5400-02 Features and Benefits

·High-Torque Trauma Wrenches

Includes various sizes of specialized box and socket wrenches, designed to provide the high mechanical leverage necessary to rigidly lock fixator clamps onto connecting rods without slipping.

·Ergonomic Pin Drivers

Equipped with T-handle and manual pin drivers optimized for the controlled insertion of percutaneous bone pins, reducing surgeon hand fatigue and improving tactile feedback during bicortical pin placement.

·Modular Sterilization Case

Supplied in a customized, stainless steel sterilization tray with specific instrument slots, simplifying the cleaning, disinfection, and preparation workflow for the central sterile supply department (CSSD).

·Universal System Compatibility

Precision-manufactured to ensure a perfect fit with standard modular rods, pins, and clamps, making it a versatile "workhorse" set for most standard trauma external fixation protocols.


Synthes External Fixator Instrument Set-II 5400-02 Indications

·Application of External Fixator Systems

Used to install pins, rods, and clamps for the rapid stabilization of unstable long bone fractures (e.g., Tibia, Femur, Pelvis) in emergency and orthopedic trauma scenarios.

·Intraoperative Fracture Reduction

Provides the necessary mechanical tools for applying distraction and compression through the fixator frame to achieve correct anatomical bone alignment.

·Device Adjustment and Removal

Indicated for the periodic tightening of fixation frames in the outpatient clinic or the safe removal of the entire construct once fracture healing is radiographically confirmed.

Synthes External Fixator Instrument Set-II

Synthes External Fixator Instrument Set-II


Synthes External Fixator Instrument Set-II 5400-02 Specifications

Product name Synthes External Fixator Instrument Set-II 5400-02
Material TA3
Diameter /
Length /
Application /
Certificate CE Certificate
Brand TOOLMED
MOQ 1 Pcs
OEM Avaliable
Package PE Inner Bag+Carton
Payment Method T/T,Bank transfer, Western Union
Delivery Time 5-7 days
Shipping DHL EMS UPS TNT FEDEX


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Actual Pictures of Synthes External Fixator Instrument Set-II 5400-02

Synthes External Fixator Instrument Set-II

Synthes External Fixator Instrument Set-II


Synthes External Fixator Instrument Set-II 5400-02 Insights


What is Synthes External Fixator Instrument Set-II 5400-02?

The 5400-02 Set is the "toolbox" used by trauma surgeons to build external fixation frames. Think of it as the high-precision mechanical set required to bolt together the scaffolding (rods and pins) that hold a broken limb in place. The Set-II refers to updated, more durable handle designs and higher strength-to-weight ratios in the wrenches.


Applications of 5400-02

This set is used in trauma centers globally. Its main application is "Damage Control Orthopedics"—the fast stabilized fixation of complex fractures in patients who are too unstable for internal plates. Surgeons use these tools to quickly span joints and fractures to keep the patient safe and stable while they wait for definitive surgery.


Advantages of 5400-02

The core advantage is reliability under load. External fixation requires massive force to ensure the frame does not shift when the patient moves. The wrenches in the 5400-02 set are designed to lock the system so tightly that it can support full limb weight if necessary. The stainless steel construction ensures these tools survive thousands of hospital cleaning cycles without rusting or losing their precision fit.


Biomechanics of 5400-02

Biomechanically, these tools allow the surgeon to manipulate the frame's tension. By using the wrenches to turn distraction nuts, the surgeon can pull the bone fragments into place using the patient's own ligaments (ligamentotaxis). The precision drivers ensure the pins are seated deep in the bone cortex, providing the rigid anchor needed for frame biomechanics to work correctly.


Surgical Technique of 5400-02

In the ER or OR, the surgeon uses the drill sleeves and pin drivers from the set to place pins through the skin and into the bone. The rods are connected using clamps. The surgeon then uses the 5400-02 wrenches to tighten the "nuts and bolts" of the system while verifying bone alignment with an X-ray. The final check ensures the frame is "rock solid" and nothing is loose.


Postoperative Care of 5400-02

While the set goes back for cleaning, the patient stays in the frame. Post-op care involves checking the fixator with the hospital's set of wrenches periodically to make sure the clamps are still tight. If the frame needs adjustment as swelling goes down, these same tools are used to fine-tune the alignment in the clinic.


Conclusion

The Synthes External Fixator Instrument Set-II 5400-02 is an indispensable part of modern trauma care. By providing rugged, precise, and universal tools for frame construction, it empowers surgeons to stabilize the most severe orthopedic injuries safely and quickly, forming the literal foundation of orthopedic recovery.


FAQs of Synthes External Fixator Instrument Set-II 5400-02


Does this set include the bone pins and rods?

No. This is an instrument set (tools). The bone pins, rods, and clamps are considered implants and are supplied separately as sterile or bulk components.


Are the wrenches double-ended?

Yes, many wrenches in the set are double-ended with different socket sizes (e.g., 8mm and 11mm) to maximize speed in the operating room when dealing with different types of clamps.


Is this set compatible with only one brand of fixator?

The set is designed based on universal trauma standards. While named for the widely used Synthes style, the socket and box sizes are typically compatible with many "Synthes-style" modular systems used in major trauma centers.


Can these tools be used for hand fixators?

Usually, no. This set is for large and small fragment fixation (legs/arms). Hand and palm fixators require a different "Mini" instrument set with much smaller micro-wrenches.


How is the torque checked during use?

Most standard sets like the 5400-02 rely on surgeon feel (manual tightening). For specific high-precision applications, a torque-limiting wrench from a specialty set might be used, but standard "trauma wrenches" are generally used for rigid frame construction.


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Our Factory


Our factory is equipped with over 60 advanced CNC machines operated by 100+ skilled technicians, a 300 m² GMP-compliant clean room, and a 10,000 m² production facility. We maintain a CNAS and ISO 17025 certified testing center, invest heavily in CNC turning technology, and utilize high-precision inspection systems including CMM, PP, and QV to ensure product quality and consistency.

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FAQs of Our Company and Factory - Synthes External Fixator Instrument Set-II 5400-02


What is your typical delivery time?

We offer fast and reliable global shipping. Standard lead times range from 7 to 15 working days, depending on order quantity and customization requirements. Express delivery options are also available upon request.


Do you ship internationally?

Yes, we ship to most countries worldwide. We work with trusted logistics partners to ensure timely and secure delivery.


What payment methods do you accept?

We accept a variety of payment options, including T/T (bank transfer), L/C, and PayPal for smaller orders. Payment terms can be discussed based on order volume and partnership agreements.


Can I get samples before placing a bulk order?

Yes, samples are available for evaluation. Please contact our sales team to request product samples and shipping arrangements.


Do you support OEM or custom manufacturing?

Absolutely. We offer OEM/ODM services including custom packaging, branding, and product development tailored to your specifications.

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