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2.4 Maxillofacial Reconstruction Plate System

The 2.4 Maxillofacial Reconstruction Plate System is a heavy-duty orthopedic solution engineered for challenging trauma and oncological defects. It utilizes the largest profile titanium plates and 2.4mm screws to create a superiorly rigid construct capable of spanning large bone gaps, often replacing lost bone stock (e.g., following tumor resection). The plates are substantially thicker and stronger than conventional 2.0mm fixation plates, offering maximum bending and torsional resistance. The system is often used with vascularized free flaps, providing the necessary support while the transplanted bone heals. As a leading manufacturer, TOOLMED designed the 2.4 Maxillofacial Reconstruction Plate System to ensure the highest degree of mechanical stability for the most complex facial reconstructions.

  • TOOLMED

  • TA3

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  • 1 Pcs

  • 5-7 days

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Product Description

2.4 Maxillofacial Reconstruction Plate System


2.4 Maxillofacial Reconstruction Plate System Features and Benefits

Maximum Structural Integrity

The plates in the 2.4 Maxillofacial Reconstruction Plate System are significantly thicker than standard plates, designed to withstand the highest functional stresses and bridge large continuity defects without supplementary bone support.

Fixed-Angle Stability and Locking Holes

Utilizing 2.4mm locking screws, the system provides fixed-angle stability, making the construct highly resistant to deformation, screw back-out, and failure, even in cases of severe comminution or large bone loss.

Anatomically Contoured Plates

Plates are often supplied in pre-contoured shapes specifically for the symphysis, body, and angle of the mandible, facilitating rapid and accurate reconstruction of the complex mandibular arch.

Load-Bearing Capability

The 2.4 Maxillofacial Reconstruction Plate System is designed to function as the primary weight-bearing component, allowing for early mobilization and functional use of the reconstructed jaw segment.


2.4 Maxillofacial Reconstruction Plate System Indications

Mandibular Continuity Defects

This system is indicated for definitive fixation after major segmental mandibulectomy (tumor removal) or following severe trauma that results in large bone defects.

Severe Comminuted Fractures

It is the system of choice for grossly comminuted mandibular fractures where multiple bone fragments are present, and the plate must provide the sole support structure.

Reconstruction with Free Flaps

Used to fixate and stabilize vascularized bone grafts (e.g., fibula free flap) to the remaining facial skeleton, providing immediate structural integrity during the healing phase.

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2.4 Maxillofacial Reconstruction Plate System Specifications

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Actual Pictures of 2.4 Maxillofacial Reconstruction Plate System

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2.4 Maxillofacial Reconstruction Plate System Insights


What is the 2.4 Maxillofacial Reconstruction Plate System?

The 2.4 Maxillofacial Reconstruction Plate System is a heavy-duty surgical device used to permanently stabilize and restore the structural integrity of the lower jaw and mid-face following severe trauma or tumor removal. The "2.4mm" refers to the large diameter of the screws, and "Reconstruction" signifies the plates are thick and strong enough to bridge significant gaps where bone is missing, acting as a permanent scaffold.


Applications of 2.4 Maxillofacial Reconstruction Plate System

Its primary application is in complex mandibular surgery, specifically for major reconstruction. This includes situations where a large section of the jaw bone has been removed (segmental mandibulectomy) and replaced with a graft, or in cases of severe trauma where the bone is shattered into many pieces and the plate must hold the entire structure together under high functional load.


Advantages of 2.4 Maxillofacial Reconstruction Plate System

The main advantage is its unparalleled strength and stability, which are critical for resisting the extreme forces of the mandible. The robust design and fixed-angle locking features minimize plate failure and allow for reliable bone healing across defects. This durable fixation leads to better long-term functional results for the patient, including the restoration of proper chewing and speech.


Biomechanics of 2.4 Maxillofacial Reconstruction Plate System

Biomechanically, the 2.4 Maxillofacial Reconstruction Plate System functions as a stress-shielding bridge. It bears all the functional loads, protecting the underlying bone graft or fracture fragments until they heal. The large plate thickness and screw size provide high resistance to torque and bending, ensuring the complex geometry of the reconstructed jaw is maintained throughout the healing period.


Surgical Technique of 2.4 Maxillofacial Reconstruction Plate System

The technique involves meticulously planning the reconstruction, often with pre-operative virtual surgical planning. The heavy plate must be precisely contoured to the defect, often requiring specialized bending tools. The large 2.4mm locking screws are then inserted, securing the plate to the remaining viable bone segments and stabilizing the entire reconstructive area.


Postoperative Care of 2.4 Maxillofacial Reconstruction Plate System

Postoperative care focuses on monitoring the reconstruction site and managing swelling. While the fixation is highly rigid, patients must follow a controlled rehabilitation protocol to protect the bone healing process. The secure fixation offered by the 2.4 Maxillofacial Reconstruction Plate System allows for a faster progression to soft foods than would be possible with weaker systems.


Conclusion

The 2.4 Maxillofacial Reconstruction Plate System by TOOLMED is the definitive choice for surgeons performing high-demand mandibular and midface reconstruction. It provides exceptional mechanical stability, crucial for bridging large defects and ensuring the structural and functional success of complex surgical procedures. This system sets the standard for reliable outcomes in the most challenging maxillofacial cases.


FAQs of 2.4 Maxillofacial Reconstruction Plate System


What is the difference between this and the 2.0mm system?

The 2.4mm Reconstruction Plate System is significantly thicker and stronger than the 2.0mm system, designed specifically for bridging large bone defects (gaps) and withstanding the highest functional loads in the mandible.


Are these plates permanently implanted?

Yes, due to their load-bearing function, 2.4mm Reconstruction Plates are typically intended for permanent implantation unless removal is necessitated by infection or patient request.


Can this system be used to fixate bone grafts?

Absolutely. It is the primary system used to stabilize vascularized bone grafts (like free flaps) to the remaining facial bone, providing crucial support during graft integration.


Is special instrumentation needed to contour these plates?

Yes, due to the high strength and thickness of the 2.4mm plates, specialized, heavy-duty plate bending and contouring instruments are required.


Do the screws lock into the plates?

Yes, the system employs locking screws that thread into the plate, ensuring fixed-angle stability, which is vital for maintaining the reduction of large fragments and grafts.


Our Factory


Our factory is equipped with over 60 advanced CNC machines operated by 100+ skilled technicians, a 300 m² GMP-compliant clean room, and a 10,000 m² production facility. We maintain a CNAS and ISO 17025 certified testing center, invest heavily in CNC turning technology, and utilize high-precision inspection systems including CMM, PP, and QV to ensure product quality and consistency.

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FAQs of Our Company and Factory - 2.4 Maxillofacial Reconstruction Plate System


What is your typical delivery time?

We offer fast and reliable global shipping. Standard lead times range from 7 to 15 working days, depending on order quantity and customization requirements. Express delivery options are also available upon request.


Do you ship internationally?

Yes, we ship to most countries worldwide. We work with trusted logistics partners to ensure timely and secure delivery.


What payment methods do you accept?

We accept a variety of payment options, including T/T (bank transfer), L/C, and PayPal for smaller orders. Payment terms can be discussed based on order volume and partnership agreements.


Can I get samples before placing a bulk order?

Yes, samples are available for evaluation. Please contact our sales team to request product samples and shipping arrangements.


Do you support OEM or custom manufacturing?

Absolutely. We offer OEM/ODM services including custom packaging, branding, and product development tailored to your specifications.

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