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2.4 Maxillofacial Reconstruction Locking Plate System

The 2.4 Maxillofacial Reconstruction Locking Plate System is specifically designed for the most critical procedures requiring robust, long-term skeletal support, such as segmental mandibulectomy defects and highly comminuted mandibular fractures. The defining feature is the fixed-angle locking mechanism, which utilizes 2.4mm locking screws to create a powerful, monolithic construct. This locking stability prevents screw back-out and loss of reduction, which is vital when the plate must withstand the full load of mastication across a large bone defect or graft site. As a premium product from TOOLMED, the 2.4 Maxillofacial Reconstruction Locking Plate System guarantees the maximum mechanical integrity necessary for predictable functional recovery.
  • TOOLMED

  • TA3

  • /

  • 1 Pcs

  • 5-7 days

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Product Description

2.4 Maxillofacial Reconstruction Locking Plate System Overview


2.4 Maxillofacial Reconstruction Locking Plate System Features and Benefits

Absolute Fixed-Angle Rigidity

The 2.4 Maxillofacial Reconstruction Locking Plate System utilizes precise locking holes and screws to ensure angular stability at every screw-plate interface, resulting in a construct highly resistant to torsional and bending forces across large defects.

Superior Bridging Capability

The significant thickness and robust profile of the 2.4mm plates are designed to bridge large continuity defects, making them ideal for areas where the plate must function as the primary weight-bearing bone substitute.

Load Transmission Protection

By locking, the system transfers stress away from the screw-bone interface to the plate, protecting the bone graft or comminuted fragments and promoting faster, more reliable biological healing.

Pre-Contoured Mandibular Shapes

Available in anatomically specific contours for the mandibular body, angle, and symphysis, the plates simplify complex reconstruction while maximizing structural support.


2.4 Maxillofacial Reconstruction Locking Plate System Indications

Segmental Mandibular Defects

The primary indication is reconstruction following segmental mandibulectomy (tumor or pathology removal) where substantial bone stock is missing.

Highly Comminuted Mandibular Fractures

Used to stabilize extremely fragmented (comminuted) fractures of the mandible that require definitive, maximum load-bearing fixation.

Fixation of Vascularized Flaps

Essential for securing vascularized free bone grafts (e.g., fibula or scapula flaps) to the remaining jaw structure, ensuring immediate stability for the transplanted tissue.

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2.4 Maxillofacial Reconstruction Locking Plate System Specifications

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Actual Pictures of 2.4 Maxillofacial Reconstruction Locking Plate System

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2.4 Maxillofacial Reconstruction Locking Plate System Insights


What is the 2.4 Maxillofacial Reconstruction Locking Plate System?

The 2.4 Maxillofacial Reconstruction Locking Plate System is the highest strength fixation system used in facial surgery. It uses very thick plates and large 2.4mm screws that physically lock into the plate. This locking mechanism is crucial because it allows the plate to bear all the stress, effectively bridging large bone gaps in the lower jaw, which is vital for reconstruction after severe trauma or cancer surgery.


Applications of 2.4 Maxillofacial Reconstruction Locking Plate System

It is exclusively used for major reconstructive procedures of the mandible, such as stabilizing the jaw after tumor removal (mandibulectomy) and securing bone grafts (like a fibula free flap) into place. Its unparalleled strength ensures the complex, reconstructed jawline maintains its shape and function under the daily forces of chewing and speaking.


Advantages of 2.4 Maxillofacial Reconstruction Locking Plate System

The primary advantage is its absolute, fixed-angle stability. This eliminates the risk of screw loosening or plate migration, which are common failure modes in high-load areas. By creating a rigid scaffolding, it protects the healing tissues and grafts, dramatically increasing the predictability of successful bone union and functional recovery.


Biomechanics of 2.4 Maxillofacial Reconstruction Locking Plate System

Biomechanically, the system is classified as an internal fixator or stress-shielding device. It does not require plate-to-bone compression; instead, the plate acts as a tension band or load-bearing bridge. This means the fixation is maintained regardless of bone fragment size or quality, providing a secure, stable environment optimal for primary bone healing.


Surgical Technique of 2.4 Maxillofacial Reconstruction Locking Plate System

The technique demands meticulous pre-operative planning, often using custom cutting guides. The heavy-gauge plates must be perfectly contoured to the planned anatomy using specialized, heavy-duty benders. Once positioned, 2.4mm locking screws are inserted, ensuring engagement with the plate threads to achieve the necessary fixed-angle stability.


Postoperative Care of 2.4 Maxillofacial Reconstruction Locking Plate System

Despite the high stability, postoperative care involves careful monitoring of the soft tissue and bone graft viability. The rigidity of the 2.4 Maxillofacial Reconstruction Locking Plate System allows for early controlled mobilization of the jaw, facilitating a smoother transition to a normal diet compared to less stable methods.


Conclusion

The 2.4 Maxillofacial Reconstruction Locking Plate System from TOOLMED is the ultimate solution for complex mandibular and maxillofacial defects. By delivering fixed-angle stability in the strongest plate profile, it provides surgeons with the confidence to manage the most challenging reconstructive cases, ensuring successful functional and aesthetic restoration for the patient.


FAQs of 2.4 Maxillofacial Reconstruction Locking Plate System


What is the primary function of the 2.4 Reconstruction Locking Plate?

Its primary function is to bridge large gaps in the mandible (jawbone) and provide maximum fixed-angle stability, acting as the main load-bearing scaffold until natural bone healing is complete.


Does the locking feature require special instruments?

Yes, due to the critical nature of the fixation, dedicated drills and torque-limiting locking screwdrivers are typically required to ensure precise screw engagement and full locking function.


Can these plates be removed?

While the plates are designed to be permanent, they can be removed in a subsequent surgery if a complication (e.g., infection) arises or if the patient requests it once the bone is fully healed.


Is this system used in conjunction with bone grafts?

It is frequently used to fixate and protect vascularized free bone grafts (like the fibula flap) that are transplanted to reconstruct the jaw, providing the structural support necessary for the graft to survive.


What kind of fractures is this system best for?

It is best for the most severe, comminuted, or segmental defects of the mandible, where the high functional load requires the strongest possible fixed-angle fixation.


Our Factory


Our factory is equipped with over 60 advanced CNC machines operated by 100+ skilled technicians, a 300 m² GMP-compliant clean room, and a 10,000 m² production facility. We maintain a CNAS and ISO 17025 certified testing center, invest heavily in CNC turning technology, and utilize high-precision inspection systems including CMM, PP, and QV to ensure product quality and consistency.

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FAQs of Our Company and Factory - 2.4 Maxillofacial Reconstruction Locking Plate System


What is your typical delivery time?

We offer fast and reliable global shipping. Standard lead times range from 7 to 15 working days, depending on order quantity and customization requirements. Express delivery options are also available upon request.


Do you ship internationally?

Yes, we ship to most countries worldwide. We work with trusted logistics partners to ensure timely and secure delivery.


What payment methods do you accept?

We accept a variety of payment options, including T/T (bank transfer), L/C, and PayPal for smaller orders. Payment terms can be discussed based on order volume and partnership agreements.


Can I get samples before placing a bulk order?

Yes, samples are available for evaluation. Please contact our sales team to request product samples and shipping arrangements.


Do you support OEM or custom manufacturing?

Absolutely. We offer OEM/ODM services including custom packaging, branding, and product development tailored to your specifications.

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